Dust mark machine tool is compositive RollFEED®Turning technology: Processing technique of high speed turning

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The technology of automobile industry and economic competition drive manufacture a technology change, even such conventional technology also is faced with turning transition. Reason: The geometrical form of a lot of components is more and more complex, taller and taller also to the requirement of exterior quality. But at the same time, manufacturing cost must be reduced ceaselessly. How can you just achieve these requirements? Vandurit of manufacturer of major of German cutting tool is in the RollFEED of patent application®Turning craft offerred the solution that is different from common to this problem. This kind of technology is special the Aimakeli that does not exceed 500 Mm at all chuck diameter type lathe, added the 3rd axis for turning process -- OK also through changing one's costume or dress means comes true. RollFEED®Turning can shorten significantly pitch time, reduce cutting tool cost, and although be when cutting deepness is bigger,also can achieve higher exterior quality. Require a cutting tool only, even if complex component geometry form, the integral motion that also can pass cutting tool completes treatment. The turning treatment respect in high demand component makes as a result of giant function leap the client is benefited boundless. The high complexity that the metal machines often is time-consuming grow and the pronoun with high cost: For example, annulus of bushing of the ball connect with exterior higher demand, shift gears, gear, bearing and axis often need many treatment measure, ability reachs wants geometrical form, this means need to expend many time and money. Accordingly, manufacturing program personnel always is seeking a kind of means: Whether does will different process measure conformity arrive in technological process of form of a whole? This is developed namely " RollFEED®The original intention of Turning technology " , headquarters is set in explanation of Maurice Van Den Hoonaard of Vandurit general manager to say. "Our client hopes to optimize a need to process the intricate work of 3 join part. The technological process that uses up to now needs a variety of lathe tool, technological process is very complex and expatiatory. We studied whole process carefully, development goes a kind of brand-new method. Here, through be in traditional turning joins the 3rd axis -- the shift in making bit can machine a process in cutting thereby. Now, by radius paragraph the RollFEED with compositive special modelling®Bit can run the different side that passes a part in succession. " conclusive technical base is hold RollFEED unit through be being added on turning center, this unit can serve as installation of dynamical cutting tool to be on knife tower or cutting tool slide directly -- also can pass change one's costume or dress means comes true. This aircrew acts as the 3rd axis, this unit is in cutting tool have the aid of during turning circumgyrate. The central deflection that arises from this spends the X axis that can have through the machine tool and Z axis to undertake compensating. In addition, the RollFEED with special modelling®Bit is likewise significant. They are in during 3 axes move workpiece apparently scroll. On certain level, edge cuts a dot to move on cutting tool edge. "As a result of even or alterable big job radius paragraph, can use taller feed to undertake machining, and the quality of high accuracy surface that can realize corner to be in. Therefrom, machine lateral of proceed photograph adjacent " , explanation of Van Den Hoonaard says. In dust on mark machine tool sole sale is in only as a result of this technology dust enjoy alone on mark lathe, this makes dust there was new cooperation between mark and Vandurit likelihood. Dust the engineer of mark promotes this technology to global market. How is this collaboration reached? "We are certain, skill of this one work develops new latent capacity to machine a lot of clients of the industry -- when the fast face quality that wants to implement complex part when them especially or the pitch time that reduce turning significantly " , dust explanation of Philipp Ruckwied of officer of technology of mark definition edge says. "In addition, normally the design is our handstand type machine tool to be opposite inside integral form technological process treatment of complex part travel. Implement all sorts of treatment measure in succession in installing clip to operate. Dust the concept of mark and Vandurit is perfect match. " final, dust mark user leaps the performance with tremendous benefit from benefit from: Without discontinuous RollFEED®Craft and the much work turning that use different cutting tool machine photograph comparing, rate can rise amount to 90 ％ . In addition, the bit that wants a kind of kind only can have complete treatment to 3 workpiece side. Can reduce the amount of cutting tool sort that uses in production from this, and leave out changes a knife often -- can save cost truly. "In addition, this engineering technology can achieve extremely high surface quality, almost with rival without grain scrape or grinding photograph " , ruckwied complement says. "We had succeeded in a few first pilot projects test and verify this. We use this technology dust on the VSC of mark and VTC machine tool, the good treatment that is used at journal, ball basket, ball bearing annulus, gear and joint to cover -- these are before mentioned complex part. Its handling time shortens significantly, the surface is bright and clean degree extremely tall. " at present, vandurit and dust mark has begun further research and development. Experts already entered " phase of the 2nd extend " : Be in before long in the future, this craft also the soft treatment on lathe of type of handstand of mark of applicable Yu Ai. What partner of tremendous market potential both sides sees is the huge market potential of this one craft, because of RollFEED®Turning applies to all and relevant data, can pass process designing of CAD/CAM system freedom. Subsequently, can produce all sorts of different outline, be like end panel, cylinder, cant and inside round when the circle outside mixing is machined convex or concave side. "The production speed of complex part splitting, precision is extremely tall and need not change a knife. " dust the Philipp Ruckwie summary of mark says. "From inside showing lathe of some dust mark, the client can be benefited. Use RollFEED®Unit can be finished simple and quickly upgrade. This is its win the market to had better be mixed the simplest premise condition. " (the annotate below the graph: ) use RollFEED®Turning: Machine photograph comparing without discontinuous process and the complex turning that use different cutting tool, rate can rise amount to 90 ％ . In process of 3 axes campaign, modelling is special but dislocation razor blade rolls in workpiece surface. This technology progress but free process designing. Can produce all sorts of complex outline, be like end panel, cylinder, cant and convex or concave side. In dust expand on mark machine tool add install RollFEED®Unit can use this kind of technology, unit can serve as installation of dynamical cutting tool to be on knife tower directly. (dust mark) CNC Milling CNC Machining