Improve the treatment efficiency of large work considerably

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  • source:AMANCIO CNC Machining
When a when had made machine tool progress when compound treatment machine tool important way, the person that the machine tool is used achieved earnings very quickly from which. Be in especially the treatment respect of great work, the function of compound treatment machine tool is the play that got incisively and vividly more. Current, global economy is in stagnant big environment to fall, but Chinese manufacturing industry is considered as the market that can get the earliest anabiosising generally already, especially industry of a few heat, machinery of component of the new energy industry that if generate electricity with wind-force,is a delegate, construction machinery, aviation, shipping and domain of medical apparatus and instruments, these domains have first-rate perspective to the demand of the machine tool. Head with China, the country such as the United States, India, Germany, the treatment demand of large part is increasing. As the advent of economic crisis, a lot of value that made modelling enterprise realise promotion whole machines efficiency, begin change to grow way. And " compound treatment " the concept made way of a heat undoubtedly, because the advantage expression of compound treatment machine tool is in, much is finished in can making workpiece holds card in or machine working procedure entirely, reduce the use amount of the machine tool thereby, discharged working procedure between carry and store, raised the treatment precision of workpiece, shortened at the same time treatment is periodic. Is the Ⅱ of INTEGREX 　 E-1850V/25 that intensive of implementation working procedure changes achieved to satisfy diameter of the greatest work? 3500mm, and can one-time outfit gets stuck, the exceeds opportunity of large and compound treatment requirement that high accuracy machines, with " Done-in-one " and famous MAZAK company research and development the opportunity of super and compound treatment that can realize high accuracy, tall productivity -- Ⅱ of NTEGREX 　 E-1850V/25S. This machine tool can come true to finish whole process to machine to the one-time outfit card of finished product from semifinished product. The machine tool can process the work of Ø3500mm × 1800mm, to realize heavy cut function, the biggest torque still can amount to turning main shaft 23000Nm, 10000r/min(37kW) of speed of milling main shaft, the biggest torque is 505Nm. Graph Ⅱ of INTEGREX E-1850V/25S of opportunity of 1 super and compound treatment pursues 2 implementation are the biggest of 1800mm of × of work measure Ø3500mm exceed big size range of pipe bent to pursue 3 great horse power, the Ⅱ of E-1850V/25S of 　 of INTEGREX of treatment workpiece example that main shaft of report of the buy inside tall torque brings Gao Sheng to produce efficiency graph 5 INTEGREX E-RAMTEC V/8 (graph 1) has a few following marked characteristics: 1.

Ⅱ of E-1850V/25- of 　 of tall productivity INTEGREX expanded to machine a domain as machine tools, came true to you can machine diameter of the greatest work to be? 3500mm, height is the workpiece of 10000kg) of weight of the greatest work when 1800mm(5 axis linkage is machined. The machine tool is used inside the turning main shaft of buy report main shaft, realized the heavy cut treatment of tall torque of the biggest 23000Nm, at the same time the high accuracy of axis of achievable when milling is machined C locates. In the meantime, milling main shaft also was used inside main shaft of buy form report, rotate speed of milling main shaft is 10000r/min(37kW) , 505Nm of the biggest torque, came true to arrive from rolled steel the metal that be not iron of all sorts of material efficient treatment. The B axis of the machine tool is used without the turbine of dimensional eddy lever with unoccupied place back compose drive, came true 0.

Graduation of 0001 ° high accuracy (graph 3) . The machine tool still configured the intelligent function that improves productivity. Alleged intelligence changes a function is a machine tool the analysis that passes oneself, think, judgement, implement optimal treatment plan, reduced the burden of handlers. This machine installed active vibration isolation to control a function (function of hot screen of ACTIVE VIBRATION CONTROL) , intelligence (INTELLIGENT THERMAL SHIELD) , interference prevents a function (function of navigation of INTELLIGENT SAFETY SHIELD) , speech (MAZAK VOICE ADVISER) , trends of turning workbench intelligence analyses a function evenly (INTELLIGENT BALANCE ANALYZER)5 intelligent function. Among them, trends of turning workbench intelligence analyses a function to because workpiece centre of gravity and workbench centre of gravity are abhorrent,can be analysed evenly, bring about the overbalance when turning workbench rotates, component of attaint machine tool and clamping apparatus, to come true workbench can be balanced when rotate, developed pair of workpiece to be able to undertake self-poise is analysed, show the positional feature that deserves to weigh and weight, achieve the goal of the balance. Can choose a variety of type workbench to satisfy client requirement in treatment at the same time. On workbench appearance configuration, Ⅱ of INTEGREX E-1850V/25S can configure the different form such as claw of chamfer of form of screw, T, card, the client can choose according to machining demand proper motion. 2.

Trends of intelligence of workbench of the turning that protect a gender balances easy dimension analytic function is the INTEGREX E-V series of turning workbench, right clamping apparatus and workpiece undertake dynamic unbalance is analysed. Below lopsided condition turning adds man-hour, generation oscillatory, not only the treatment precision that affects work, and component of meeting attaint machine tool, trends of turning workbench intelligence analyses a function to be able to have very good protection effect to the machine tool evenly, if exceed a machine tool,the biggest unbalance is measured, the machine tool will be given out call the police and stop automatically to machine. The INTEGREX E-RAMTEC V/8 that contains ram main shaft is aimed at compound treatment domain, the machine tool that MAZAK still has one paragraph spy to fasten -- outside dividing configuration milling main shaft, the opportunity of large and super compound treatment of the ram main shaft that mark matched turning and milling to be able to undertake, this MAZAK used new design concept, can shorten considerably for correspondence the inflexible demand of the large component handling time such as industry of correlation of machinery of aviation, construction machinery, agriculture, oil, emerge as the times require of INTEGREX E-RAMTEC V/8 (graph 4) . Graph the contains ATC function ram main shaft that the 4 INTEGREX E-RAMTEC V/8 that contain ram main shaft machine demand, special design to answer the internal diameter of large work, make partial turning and milling are machined in large component internal diameter become a possibility; When undertaking deep aperture adds labour and milling treatment inside the internal diameter that needs to provide the large part such as the path in aviation machinery, oil previously, must undertake assorted with other equipment, divide working procedure to machine, used function of ram main shaft now, need not divide measure to be able to have successive treatment. Henceforth, equipment of the aviation component that waits in jet-propelled engine, large construction machinery, elevator uses this machine pulley, wind-force generates electricity the treatment that waits for large component and semiconductor industry use the domain such as treatment of large vacuum component to be able to have extensive demand (graph 5) . The INTEGREX E-RAMTEC V/8 that contains the ram main shaft that special deep Kong Jia is versed in can satisfy internal diameter of large work deep aperture to machine, also need not divide measure ground to have successive treatment (graph 6) , realized tall productivity. The ram main shaft that has mobile quantity 900mm, realized internal diameter deep aperture to machine. The fluctuation that uses oneself of ram main shaft (W axis) the Z axis of motion and milling main shaft (fluctuation direction) while motion, realized the turning treatment of deep aperture internal diameter not only, and the milling function that uses oneself, realized the milling treatment of internal diameter deep aperture easily. Mark of main shaft of ram of typical workpiece of graph 6 INTEGREX E-RAMTEC V/8 deserved to contain the special knife library of 40 cutting tool, it is device, OK to use cutting tool to change automatically the successive and automatic exchange that realizes cutting tool. INTEGREX E-RAMTEC V/8 also carried vibration to prevent to control function, intelligence to change hot screen function, interference to prevent trends of function, speech navigation function and turning workbench intelligence to analyse a function evenly. CNC Milling CNC Machining