The outfit of heavy-duty cutting is placed

(Bud) Hannah says. Hannah says, the fixed means of the spare parts often decided to machine the machine tool of the spare parts. "If be straight car and bore, the part that needs turning so is machined very easily normally. But some times machine aperture through circular arc interpolation is being used on vertical milling center is best method. The means that does not have routine will standardize the ground to describe the fixed way of the spare parts. It is one kind comes from the intuition at experience, " Hannah says. Company of Pace Precision Products has history of 41 years, offer accurate punch, CNC Machining and turning for spaceflight, national defence, electron, computer, nuclear energy, medical treatment, car, the sources of energy, glass, oil, steely, engine and other industry, and cutting tool and grind provided design to create the job. Be located in Mixiegen the Vitullo of city Warren area&The president Robert E of Associates company.

Vitullo thinks, aim what work fully to optimize material of initiative Yu Yuan, and how to buy the raw material that approachs size of finished product spare parts as far as possible. Vitullo&Associates company has history of 21 years, it is car, durable taste large quantities of quantities with aviation industry manufacturer design, make custom-built cutting tool and machine tool. "The material that you hope to waste as far as possible little. Once the appearance of material already make choice of, the job that you go to to machine data place to do certainly from the regulation with original protocol makes the dimension of the spare parts accuses in the palm to finish machining all from rough machining in, " Vitullo says. He says, decide the job will include to consider content below with the material that arrive, great ability, staff capable person, curium board, preform of water efflux cut, forging, cast, in order to ensure material is close to spare parts appearance as far as possible. After when machine tool, spare parts fixed means and material decide, the work that most factory makes process card of a piece of preparation be done in order to record place. Preparative card recorded basic message, record the cutting tool that complete work and treatment task place use in detail. Still record the cutting tool that treatment task place requires and tool carrier, include type of the type of lathe tool, broach size, razor blade and cutting cutting tool. Machine speed and feed, how is the spare parts secured, the examination data of need, and which operator prepares and machine, these information all are come down by the record. "We use preparative card of the standard, have cutting tool place among them, long, cutting tool reachs compensation of high deflection quantity, cutting tool, diameter, trough the number of length, electronic data processing that is used at reorder is ordered again with equipment, and the space that keeps a record, " the member that be located in Russia to strap the numerical control process designing of the Rosen Aviation company of area of ridge city Eugene holds machinist Cecil Brackett concurrently to say. Rosen Aviation company offers Wu of kimono of product, spare parts for aviation and civil aviaton course of study. "Besides afore-mentioned these, any clamping apparatus deflection that we still use clamping apparatus, vice to bright XYZ is worth for card and need to install are measured. These all connecting the disk that has part program with a piece of memory is saved to be in the folder inside archives ark together. Cutting cutting tool / clamping apparatus is placed be inside kit and deposit wear in place other people go up and go up with cutting tool card corresponding positional number. Program and preparative card also store electronic documentation, " Brackett says. Delimit to machine the task to arrange a plan to reach grading conduces to beforehand reduce preparative time, the cutting tool that a lot of factories want working place, clamping apparatus and material are arranged put inside a kit together. Advanced before a task is finished, this kit often has been placed be by the machine tool, because this is new,the preparative work of the task can allow begin as soon as possible when Wu end afore. "We consider to carry out the job of similar kind on identical machine tool by same group machinist, "The manufacturing manager James W of Starlite Diversified company.

Rappa says. Starlite Diversified company is located in the Meadvilie area of Ni Yazhou of guest evening standard, the accurate treatment that had provided even more 25 years serves. This factory offers nicety and CNC Machining, grinding, metal to make, the mould is made with maintenance, machine the service that concern with etc and nicety. "Once arrange good job, manufacturing manager examines task information sheet. If feasible, he machines the task to programmer specification or operate. " " when the task before our machinist still is busying, personal classics begins section chief and machinist the working limits that checks them to leave a job. They prepare cutting tool detailed list together, include cutting tool length, diameter to wait among them, library of cutting tool of service of this detailed list, so that take out cutting tool from inside inventory, installation arrives on tool carrier, and its in park kit, raw material, printed blueprint, program, clamping apparatus, examination includes in this kit equipment and ' plan ' . Be in next machinist people before task of a treatment, send the job the center kit, " Rappa says. His explanation says Starlite Diversified company is in its were placed on all machine tools distribute stock the workbench of bolt of all sorts of clamping apparatus, cubic, space block, bolt, column, gasket and nut, so that be machinist people offer off-the-peg place to need article to facilitate they begin the work. After the task begins to carry out, most factory is relied on and operator of requirement machine tool makes a record on preparative process card, in order to write down next businesses that do to carry out task place. Normally, the content that the record prepares to work includes the draft of the spare parts in clamping apparatus, perhaps film spare parts, the clamping apparatus of retaining element, vice and pincers, and the photograph of the machine tool. These draft or the partial content that the photograph becomes preparation to get stuck, for will consulting henceforth. Although a lot of factories still continue to use papery to install clip to plan process card, but some factories had turned and use the computer, the outfit clip that has developed an electron prepares package to wrap, include digital picture among them. Be located in the president Ted Toth Jr of the Toth Technologies company of area of new jersey Pennsauken.

Say, this company regards as first working procedure of the spare parts development process, design the spare parts circuit in moving. A lot of parts that Toth Tcchnologics company makes are the unique product that is used at communication, telecommunication and aviation industry, but be engaged in large quantities of is short of machining man-hour when it -- occupy its about of total output 5% -- the means that this factory seeks time of the economic preparation that hold clip. "Major while (time of economic the preparation that hold clip) use at cut the cost of the 2nd batch of order. We can be in in preparation treatment gives how many part, we are OK do in be operated hold clip how many times, changing we can machine how many spare parts before cutting tool, " Toth says. When the first treatment working procedure of executive spare parts, the workshop director of Toth Technolologies company gives machine tool operator brochure of treatment of a main part, listed service and quality ask among them. Operator should machine manual newlier, the operation with compensatory and detailed amid is described, the manager examines this manual content, the in the workshop computer science department after machining the task to finish updates it in all, toth says. The manager still is in charge of checking an operation to prepare check, in order to ensure all message are clear, clear. If archetypal spare parts enters manufacturing job, so the manufacturing manager examination of the factory machines manual, whether can incorporate in order to examine certain operation. "They use detailed data (come from prototype to block) , but we never delete archetypal card, we need backup, " Toth says. When the spare parts enters formal production, add the 2nd piece of card namely process card, so that record pair of spare parts features be in machine detect and statistical process control, his complement says. This company has the tradition that follow closely science and technology develops, toth says his factory is testing a brand-new system that do not have paper, it is designed by company interior, aim to improve technology. The system of this computerization is online the data in storing the operation prepares check and the photograph that intend the work, and allow machinist of this factory great majority people the computer visits these data. But, toth explains the computer server that says his plant is not quite powerful, can't store thousands of pieces of photograph shows them quickly. As similar as this, rosen Aviation company has begun to use computer memory to process the data of the task, but still stay in paper phase, brackett says. The preparative card of the factory and memory of manual of spare parts treatment are in computer hard disk, still include part program among them, so any new machinist that pursue this treatment job can be familiar with it through grooming briefly and raise rate quickly. Rosen Aviation company also puts in place other people to wear as kit box, so that will consult henceforth,record the corresponding positional number on cutting tool card, brackett says. "One of tenets of our company are to develop continuously, it includes the square respect range of the treatment job that machinist place pursues, " his explanation says. Hannah still says to his factory is recorded in detail and save process card, accordingly any new employee will understand technology henceforth and execute treatment mission. "We are happy to learn the spare parts that is beneficial to better quality to machine new way, better production methods to perhaps save the measure of cost all the time, " Hannah says, but the plant that his complement says him is remembered well all the time cannot sacrifice absolutely the quality of the spare parts and the concept of sincere letter. "In production moves after finishing, we check the accountable sex of craft instantly, " Hannah says. "Any change that we record the place in hoping to moving next time to do, whether can when we are machined next time, the decision save cost for the client. Reducing time of the preparation that hold clip is problem of a scabrous. The entire clamping apparatus that wants place of every treatment task and special cutting tool are put together, when preparing them to pursue this job in order to offer you next time, use, pass this kind of means to be able to make time of the preparation that hold clip decreases necessarily, " he says. But at the same time he expresses, although do can economic future to plan working time and charge so, but be hard to manage. "When pursueing job of a treatment, we know whether it can be reduplicative task normally, because this all hardware tool is saved according to job number, and software tool -- craft record card and program -- in keeping existence file as good copy, normally with electronic documentation form at the same time memory is in 3 places, " Hannah says. What the soft tool it saves company of Pace Precision Products to be used technically at process designing and memory in is portable in personal computer, in the notebook computer that mill-owner canal uses, and in installing a computer on the machine tool (if still have usable space) . He says, this kind of backup makes all programs can undertake between machine tool and all of computer science department the electron is transmitted conveniently, ensure their integrality is mixed at the same time permanent. 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