Flexible automation manufactures a technology

Apply to flexible the equipment that automation produces includes clamping apparatus of flexible and device of numerical control machine tool, subsidiary engine, transform device, robot, storage, automatic outfit, check to provide, commutative unit and change device, interface. 2.

Automation control and administrative technique include distributed number to dominate statistic of technology, quality and administrative news regulation of compositive technology, production and trends attemper technology of system simulation of control technology, computer technology, network technology, communication technology, production. 3.

Couplet line technology is designed according to craft, all sorts of equipment couplet lines, form the organic whole that an automation produces, have the applicability of certain limits already, have better changeability again. Include FMC, FMS, FML, FA to wait. 2, choice basis is flexible the efficient sex of automation production technology, flexibility and shorten the character such as time of preparation of put into production makes its become executive Ling Jie to make, production of profit of collateral project, seed and intelligence create the base that waits for advanced production system. Flexible treatment of cutting of traceable of automation production technology, already pervaded up to now each domains of mechanical manufacturing industry, include: Electric spark treatment, laser beam machining, plank is cut and lose curved, punch treatment, water jet treatment, solder reach automation to assemble etc, still apply even measure, the domain such as heat treatment and Fu of spray paint besmear. Flexible automation production technology is current mechanism the main measure that manufacturing industry gets used to market trends demand and product to be updated quickly ceaselessly, it is advanced the fundamental technology of production technology. Carry out a proof, application by different and flexible the production system that automation level makes can raise productivity 1-4 times, cycle of new product trial-produce and charge reduce 1/3-1/2. Can shorten thereby production cycle and date of delivery, accelerate a product to change, reduce cost substantially, increase a business the ability of meet an emergency to vicissitude of the market and competitive ability, bring obvious economic benefits to the enterprise. Revitalize mechanical manufacturing industry to raise our country to be mixed in the competitive ability on the international market, use advanced production technology imperative, but FMC, FMS, FML, FA... etc is the high-tech product with additional high cost, support imports a charge to hold high, and production system is including technology, management and humanitarian consciousness, reason must development of our country proper motion, ability combines national condition, achieve advanced and applicable, and can managing much foreign currency, obtain enormous economic benefits. 3, the Three Kingdoms of the current situation and beauty of trend of domestic and international development, day, heart parts at 68 years, developed first FMS 70 years with 71 years. Have 1200 or so FMS to 90 time whole world, 400 this its are Sino-Japanese having, the United States 150, germany 100. It is to year of average increase rate of 90 years of FMS from 85 years 28.

7% . And year of average increase rate of FMC of the corresponding period for 72.

8% , namely 2 the increase rate of FMC is FMS.

54 times. Because FMS is a basis,this is of treatment the production system of the breed that the craft of spare parts a group of things with common features chooses machine tool of proper numerical control and quantitative composition, the system is consequently more complex, although manufacturing efficiency is tall, but investment is larger, capital pay back period is long, also assume bigger risk. And because FMC is to use modular design, breed of numerical control machine tool is onefold, construction of system is stabler, reliability is high, and can comprise FMS according to needing to expand, it is better to have flexible, less investment, adjust cycle weak point, see faster, economic benefits is some taller, reason since 80 time metaphase FMC already was become flexible the engineering product that basically develops in production system. The sale of global FMS exceeded 2 billion dollar 1990, FMC sale evens more 4 billion dollar, both occupy about in those days 15% of total sales of world machine tool, occupy the 30% above of sale of numerical control machine tool about. Those who include of all kinds number to charge a machine tool inside is flexible the production value of production machine tool and system holds total production value of machine tool of 90 years of worlds about 55% of 46.5 billion dollar, among them Japan and confederative Germany are as high as respectively 75% with 70% , show the trend that year after year raises. Apply to consequently flexible the dominant product that the machine tool that automation manufactures and system already made machine tool industry. Collaboration of factory of the first machine tool developed Tsinghua university and Beijing 1958 the first CNC Milling of our country, although develop the time of numerical control lathe and CNC Milling to be close to with Japan, but because numerical control system is mixed,component of relevant report, fluid did not get corresponding development, can not form industry of numerical control machine tool so. Until " 65 " during introduce Japanese FANUC numerical control and servo technology by institute of Beijing machine tool, and classics " 75 " , " 85 " digest on the foundation that introduces numerical control technology absorb, just formed industry of our country's whole numerical control machine tool stage by stage since 80 time; Developed the FMC that on CNC stand-alone foundation configuration workpiece is carried automatically and tray exchanges unit at the same time, developed the casing that gives priority to composition with homebred equipment to machine FMS and plank strike out FMS to wait independently, developed for domestic automobile industry and autocycle industry flexible automation product line, the independence that developed to be based on DNC makes island and workshop system of compositive information management. But overall and character, no matter be in flexible the application of automation production facilities is wide sexual respect, contented still home market needs a respect, with industrial developed country photograph comparing has apparent inadequacy, wait as to the FMC that regards a project as the system, FMS and FML more still be in preliminary development phase. The FMC with the not much number that domestic mechanical manufacturing industry uses, FMS and FML also are introduced from abroad mostly. Come round to look from eye, abroad is flexible total development trend can put in automation production technology 's charge to be mixed for 3F 3S. Alleged 3F is: Flexible change (Flexibility) , alliance is changed (Federalization) , novel change (Fashion) . Alleged 3S is: Systematization (System) , software is changed (Software) , specially good effect is changed (Speciality) . Specific for, have roughly following 4 respects: 1) contrives machine tool of new generation numerical control, the basis uses an occasion, have already those who suit automation is contracted model machine tool of high speed numerical control, useful exceed machining center of high speed nicety at what the mould machines, what complex part machines is muti_function compound machine tool and novel shunt-wound orgnaization machine tool (fictitious axis machine tool) wait. The automatic product line that 2) expands those who apply to large quantities of quantities, short metre to be comprised by numerical control machine tool, achieve have year of crop to exceed 300 thousand, the economy that much breed produces group by group. 3) rises to the production of production system plans and control the object-oriented character of software further, in order to enhance its flexible with information market by nature, get used to compose to build the higher administrative levels such as CIMS flexible the need of automation production system. 4) develops Ling Jie to create unit, the autonomic sex that makes its have height and recombine a gender goodly, make the intelligent system with distributed compositive network, as implementation dynamic and allied enterprise carries out different ground to coordinate harmony base remotely. Home is flexible the development general trend of automation production technology still is the direction that following 3F and 3S, but have its characteristic again: 1) progress is applicable, credible with the numerical control machine tool that has price competition ability, develop the efficient, nicety that the market is badly in need of and gap product, improve its function, performance ceaselessly, suit better flexible the demand that automation produces. 2) big thrust is controlled into distributed number and manage (DNC) production system, applied DNC technology raises the utilization rate of numerical control machine tool and automation rate effectively. 3) develops the dependability with improving a system and premise of practical melt into, reinforce content shedding and message compositive flexible automation product line, wait for an industry in order to get used to our country car, electric machinery, home appliance large quantities of, efficient the need that produces with much breed. 4) considers to get used to Ling Jie to make, can make full use of compositive production system mixes the distributed network that has resource to answer the market to need to recombine production system quickly, in order to raise our country machine the market competition ability of manufacturing industry and answer ability quickly. CNC Milling CNC Machining